Air Bubble Film Machine
Jiangxi Zhetuo Machinery Co., LTD. established in September 2012, is an annual output value of more than 100 million yuan of packaging machinery technology manufacturing enterprises. We mainly produce various types of bubble film units, film blowing units, composite bubble envelope bag making machines, and buffer gas column bags for sale. The R&D center of the company can customize fully automatic packaging machinery and equipment for customers' needs.
Our Advantages
Advanced Technology
Our company has developed a 5-meter bubble film product and has become the only domestic manufacturer with this technology. Our R&D capabilities are industry-leading.
Rich Experience
We have an independent R&D team. The leader of the R&D team has more than ten years of R&D experience and can provide a variety of solutions for different needs.
ODM&OEM Available
We provide ODM and OEM services to many customers from more than 100 countries and regions, so that complete machine solutions can maximize the benefits for customers.
Lifetime Service
We have professional engineers who can handle various unexpected problems. What's more, after the warranty period, we will continue to provide long-term services to all customers, providing you with equipment upgrades and maintenance.
Air Bubble Film Machine for Sale Display
The Air Bubble Bag Machine is a machine that automatically produces packaging materials. The machine can produce bubble cushion bags without interruption to protect items from damage during transportation.
Bubble Wrap Manufacturing Machine
The maximum winding width of the Bubble Wrap Manufacturing Machine is 10mm-1800mm, the maximum extrusion thickness is 25-200g/square meter and the maximum production speed can reach 30m/min. One piece of equipment can complete more production tasks.
Bubble Wrap Machine Roll can make bubble wrap with different sizes and shapes, including 2-layer, 3-layer, 4-layer, 5-layer and 7-layer bubble wrap, etc. It greatly improves production efficiency (40m/min) and is welcomed by professional manufacturers.
Bubble Sheet Manufacturing Machine
Bubble Sheet Manufacturing Machine is an important production equipment that can manufacture various types of bubble bags and bubble films. This equipment is widely used in industries such as packaging, electronic products, and construction.
Air Bubble Sheet Making Machine
The Air Bubble Sheet Making Machine is a relatively common packaging material manufacturing equipment on the market. It can be used for processing HPDE, LLDPE, recycled plastics, and other materials, and has a very wide range of applications.
Air Bubble Wrap Making Machine
Air Bubble Wrap Making Machine is suitable for HPDE, LLDPE, pearl film, aluminized film, and other materials, and can produce bubble films of different shapes and sizes. Its maximum extrusion capacity is 300 kg/hour, and its maximum mechanical speed can reach 40m/min.
Air Bubble Film Making Machine
Air Bubble Film Making Machine is a machine that can produce bubble film materials. The main function of our equipment is to blow film based on plastic raw materials, through a series of processes such as heating and melting, extrusion, cooling, forming, cutting, and coiling, and finally create bubble film products.
The production of bubble film is inseparable from the Bubble Film Machine. Users can customize it according to their needs, resulting in bubble wrap of different sizes and thicknesses.
Air Bubble Film Make Machine is a very important machine in modern industrial production. This kind of machine can produce bubble film, co-extruded film, aluminized film, and other materials.
Air bubble film extrusion machine is a specialized equipment designed to produce bubble wrap and other protective packaging materials. The machine work by feeding plastic film into a series of rollers that create pockets of air, which are then sealed to create the familiar bubble wrap texture.
Benefits of Air Bubble Film Machine
Cost-Effective:
By producing your own bubble wrap and protective packaging materials in-house, you can reduce the overall packaging costs and save money.
Customizable:
Air bubble film extrusion machines offer flexibility in terms of bubble size, thickness, and spacing, allowing you to create customized packaging materials that meet specific needs.
Increased Efficiency:
With an air bubble film machine, you can produce bubble wrap and other protective materials quickly and easily, streamlining the packaging process and increasing the overall efficiency.
Better Protection for Products:
Bubble wrap and other protective materials created by air bubble film machines provide excellent cushioning and shock absorption, reducing the risk of damage to products during shipping and storage.
Application of Bubble Film Produced by Air Bubble Film Machine
Fragile Items
The precious chinaware, glasses, mirrors, artworks such as paintings, and figurines, and vases fall under the category of fragile items. These are delicate and are susceptible to damage. Therefore, bubble wraps are advised as the packaging film to provide the best protection.
Sensitive Products
Electronics and electrical items are delicate and can be compromised if they are not well protected. Even a gentle fall can result in irreversible damage. Again, these items have to be protected from static-induced electric charge. Wrapping these products in anti-static bubble wrap will ensure that the products are safe even if they happen to fall down and also it will protect the items from electro-static discharge.
Sentimental Items
Family heirlooms, delicate keepsake objects, precious books that you hold dear to your heart are some of the sentimental items that anyone would want to wrap with utmost care when relocating or putting it away in a storage. Bubble wrap packaging film is an efficient, safest, and easiest packing option to consider.
Furniture
These days with mushrooming of e-commerce stores, you can buy your furniture online. The online shops ensure that the product no matter small reaches the customers intact. To ensure that there is no damage to the products delivered, they wrap the items in bubble wrappers. For instance, the glass table tops, glass cabinet doors, or any other glass furniture parts that are very fragile are usually wrapped in several layers of air bubble packaging films to provide the much-required cushioning against vibrations and shocks at the time of transit.
Composition of Bubble Film Machine
Bubble film machine is mainly composed of five parts, namely: extruder, electric control cabinet, forming machine, traction machine, coiling machine.
The extruder is composed of a motor, reducer, screw, barrel, screen changer, mold, and heater, which is mainly responsible for the melting, filtering, and extrusion of raw materials;
The electrical control cabinet is composed of a temperature controller, electric material, and frequency converter, which is mainly responsible for the central electrical control of the whole equipment;
The forming machine of the bubble film machine is composed of forming roller and vacuum pump. The forming roller has three sizes (6mm, 10mm, 28mm), and can be equipped according to customer
requirements. The molding machine is mainly responsible for the effective molding of the molten raw material of the mold extrusion into bubble film products, which is a very important link;
The traction machine is composed of a traction roller, a cutting device, and a film guide roller, which is mainly responsible for effectively pulling the bubble film from the forming roller;
The winding machine consists of two film rolls, a frequency converter, and a torque motor stage. It is mainly responsible for effectively winding the air cushion film from the traction machine, making the air cushion film products into rolls, and then packaging into storage, which is also a link in the production of air cushion film.
Working Principle of Air Bubble Film Machine
You might be surprised to learn that bubble wrap begins life as tiny beads of resin, almost like grains of rice. Several different resins are used for their different properties and these are combined into the material, and produced by an air bubble film machine.
The tiny resin beads are melted down together at over 450 degrees Celsius, where they combine and form into a thin film which is the base material for making bubble wrap. This film is then flattened to the required thickness before being fed through rollers with small holes.
As the film travels over these rollers, the air is vacuumed onto it, pushing it into the small holes which create the air bubbles that give it such good protective qualities.
With the air bubbles blown into the film, it's then run across more rollers which seal it with another layer of film, trapping the air inside and ensuring that the small air bubbles stay contained.
Finally, it's cut to width and perforated so it can be rolled up into large, industrial-sized rolls. After passing quality checks, it's then shipped out to be used all around the world.
Bubble wrap is made from tiny beads of resin with different properties. The resin is then combined and melted to form a thin film. Next, the film is flattened to the desired thickness and fed through rollers. These rollers have small holes which vacuum air onto the film to form air bubbles. Once the air is blown into the film, it is fed through more rollers and sealed with another layer of film. Once the second layer of film traps the air, the bubble wrap is cut, perforated, and rolled into large rolls of industrial-sized bubbles.
Things to Consider Before Choosing an Air Bubble
Film Machine：First, we must go to the site to investigate the scale of a manufacturer and whether it has the corresponding equipment. For example, not every manufacturer produces blown film machines and bubble film machines at the same time. Because each company makes different equipment, the corresponding price is also different. Whether the manufacturer's machine can be used, is it good or not, it is recommended to contact the manufacturer's customer. Let's learn about the after-sales service of a company. The film blowing machine depends on whether the die, gearbox, screw, motor, and low-voltage electrical appliances are used well. The same goes for bubble film machines, motors, low-voltage motors, gearboxes, screws, etc., and then look at the bubble film Well, this determines whether there are too many dumb guns. A bubble film machine has half and two bubble points, and the size is optional (6mm, 10mm, 25mm standard configuration). In the process of constant changes in the market, the bubble film machine is also quietly changing, but no matter what happens to the bubble film machine, many things need to be paid attention to in the production, so what is it?
Raw Material Selection：The main raw material for air cushion film extrusion molding is low-density polyethylene resin film, and the melt flow rate MFR of the resin is required to be in the range of 5-8g/10min. In addition, according to the working environment of the air cushion film, a certain proportion of HDPE resin and ethylene-vinyl acetate copolymer (EVA) can be added to the main resin for modification. If the air cushion film is required to have a color, an appropriate amount of colorant should be added to the resin.
Equipment Selection：Since the raw material for bubble film extrusion is mainly low-density polyethylene resin, extrusion molding can only be performed with a general-purpose extruder for PE extrusion. The structure of the forming die should be determined according to the production method of the extruded film. Air cushion film can be blow molding or flat film molding. The production process of the extrusion molding flat film method is relatively simple, and the mold structure of the flat film molding is relatively special. This clothes hanger-type T-shaped mold structure. After the melt is extruded from the barrel into the cavity, the material is discharged due to a split cone in the middle. The liquid stream is divided into two streams, which are respectively extruded from the gap between the two molds of the mold body to form a two-layer film.
Maintenance Tips for Air Bubble Film Machine
The air bubble flm machine should be overhauled regularly. The air cushion film machine should be thoroughly cleaned every three months, the grease should be replaced every three months for various bearings, the lubricating oil should be replaced every six months for the reducer, and the equipment should be replaced every two years. Perform an overhaul as a whole. Check whether the temperature automatic control of the bubble flm machine is intact, whether the heating device is intact, and whether the temperature of each point is within the index range to ensure the normal operation of the machine.
When feeding the bubble film machine in the hopper, it must be clean to prevent metal debris, sand and small tools from entering the material port to prevent damage to the barrel and screw. If abnormal noise is found during operation, it should be stopped immediately for treatment.
The screw of the bubble flm mac
The screw of the bubble flm machine is taken out of the barrel for some reason. It should be properly handled to
prevent deformation. If it is not installed back into the barrel for a long time, the screw must be hung vertically to prevent bumps, bending and permanent deformation. The surface of the barrel and screw are coated with anti-rust oil
for protection.
Our Certificate
We have obtained the Certificate Of Machinery Directive, and the product reliability and safety are very high.
Our Factory
Zhetuo Machinery Co., Ltd. is a private company with a history of more than 10 years, with an annual output value of more than 90 million. The company adapts to the development of the global packaging machinery industry, and provides high-quality and low-cost machinery products for the vast number of new and old customers.
Ultimate FAQ Guide to Compound Air Bubble Film Machine
Q:What is the use of air bubble film produced by Air Bubble Film Machine?
Q: What is the purpose of bubble wrap?
Q: In what industries is Air Bubble Film Machine common?
Q: Is the production efficiency of Air Bubble Film Machine high?
Q: What are the advantages of bubble wrap packaging?
Q: What kinds of air bubble film machines available?
Q: What can the air bubble film produced by air bubble film machine do?
Q: How does the air bubble film machine work?
Q: What is the approximate production capacity of Air Bubble Film Machine?
Q: Why Air Bubble Film Machine is important?
Q: How to get the air in bubble wrap?
Q: What is the use of bubble sheet?
Q: Can the Air Bubble Film Machine customize the size of the bubbles?
Q: What is the quality of the bubble film produced by the Air Bubble Film Machine?
Q: How durable is the bubble film produced by Air Bubble Film Machine?
Q: How can an air bubble film machine benefit the packaging industry?
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