Compound Air Bubble Film Machine
Jiangxi Zhetuo Machinery Co., LTD. established in September 2012, is an annual output value of more than 100 million yuan of packaging machinery technology manufacturing enterprises. We mainly produce various types of bubble film units, film blowing units, composite bubble envelope bag making machines, and buffer gas column bags for sale. The R&D center of the company can customize fully automatic packaging machinery and equipment for customers' needs.
Our Advantages
Advanced Technology
Our company has developed a 5-meter bubble film product and has become the only domestic manufacturer with this technology. Our R&D capabilities are industry-leading.
Rich Experience
We have an independent R&D team. The leader of the R&D team has more than ten years of R&D experience and can provide a variety of solutions for different needs.
ODM&OEM Available
We provide ODM and OEM services to many customers from more than 100 countries and regions, so that complete machine solutions can maximize the benefits for customers.
Lifetime Service
We have professional engineers who can handle various unexpected problems. What's more, after the warranty period, we will continue to provide long-term services to all customers, providing you with equipment upgrades and maintenance.
Introduction to Compound Air Bubble Film Machine
A Compound Air Bubble Film Machine, often referred to as a laminating air bubble film machine, is a specialized type of machine used in the manufacturing process of compound air bubble film. It combines the production of air bubble film with the lamination of other materials, such as kraft paper, aluminum foil, or other films, to create a composite structure with enhanced properties.
Benefits of Using Bubble Films Produced by Compound Air Bubble Film Machine
Protects Items from Impact
One of the best benefits of using bubble wrap produced by Compound Air Bubble Film Machines when sending packages is it can protect your items from any impact. Its air-filled bubbles don’t let any type of pressure affect your items directly. The bubble wrap’s cushioning effect also takes the pressure away quickly. Bubble wraps are available in various sizes. The wrap’s size will depend on your item’s size. If your items are big, you’ll need a bubble wrap with bigger sized bubbles. To protect your packages from shocks and vibrations, using multiple layers of bubble wrap is recommended.
Perfect for Your Custom Packaging Needs
Bubble wrap can protect and insulate almost any type of big and small item. The best thing about it is that it can be cut using scissors into any form you prefer. Big bubble wrap sheets are malleable enough to wrap or protect lots of oddly-shaped items. Its applications in shipping industries are wide. There are even people who use bubble wrap for insulating windows during summer. With a bit of creativity, the usage of bubble wrap is limitless. If you need a custom bubble wrap sheets for your items, it’s also made possible. Our Compound Air Bubble Film Machines can offer you options to suit your packaging needs.
Cost-effective
Another benefit of bubble wrap produced by Compound Air Bubble Film Machines has something to do with the costs. It’s not just reusable, but also it offers a great deal for businesses. If you’re a business owner who ships a lot of individual goods, then good news since bubble wrap doesn’t cost much. Available at affordable prices, you can be assured that bubble wraps will not cost you lots of money for your packaging needs. This will help you save money for your small business.
Easy to Use and Time Saving
Bubble wrap produced by Compound Air Bubble Film Machines isn’t complicated to use. As its name implies, all you have to do is wrap it to the items you need to send. You don’t any special equipment or tool to use a bubble wrap. Aside from that, it won’t eat up your time when using it for your items.
Lightweight
More often than not, the weight of the packages plays a big role when it comes to shipping fees. With bubble wraps, it’s never a problem. The reason behind it is that it’s lightweight since its structure contains mostly air with several layers of very lightweight plastic for better durability. That’s why you can enjoy savings with the shipping costs once you use bubble wraps. The savings can make a difference if you’re sending lots of packages. For business owners, this benefit can help them lower the costs when shipping by weight. It can also lower their fuel costs when sending huge amounts of goods.
Reusable and Recyclable
Once you’re done using your bubble wrap, don’t just throw it away. What makes bubble wrap a great packaging material is that it can be reused and recycled. However, if it’s already damaged, you can throw it away. As long as the bubbles in a bubble wrap are intact, you may use it over and over again to protect any items you want to send. This is perfect for those who prefer recycling plastic packaging. If you’re looking for eco-friendly packaging material, bubble wrap will never disappoint you. Bubble wraps produced by Compound Air Bubble Film Machines are easy to reuse and perfect for businesses that offer customer returns because it is simple to use.
We supply Compound Air Bubble Film Machines that can produced a wide range of bubble wrap suited to meet a variety of packaging needs. Small and large bubble wrap is both strong and lightweight and perfect for protecting lightweight fragile decorative items and heavyweight items such as computers and TVs. When looking for packaging solutions for electrical goods and products that are sensitive to static electricity, anti-static bubble wrap is the ideal choice as this type of bubble wrap will not produce an electrostatic charge. Items such as computers, cameras and electrical components would benefit from being wrapped in anti-static bubble wrap as this type of bubble wrap helps prevent any damage caused by a static charge. Meaning anti-static bubble wrap also reduces costs for product repairs and refunds as the packaging protects electrical goods from any static damage occurring in the first place. Bubble blanket is another type of bubble wrap and is most commonly used to protect furniture during transportation, shipping, or storage. Bubble blankets are used to protect products from any surface or impact damage. Keeping products safe and intact is crucial for maintaining customer trust.
Working Principle of Compound Air Bubble Film Machine
Creating Bubble Wrap: The First Steps
The creation of bubble wrap begins with polyethylene, a type of clear plastic. It starts out as small, identical beads of resin which are passed through an extrusion machine. During this process, the heat produced by the extruder softens the beads of resin into a soft, viscous liquid that is uniformly distributed as it is forced through a slot. The result of this portion of the manufacturing process is two sheets of transparent polyethylene with a pocket of air in between.
The next step involves a second piece of machinery known as a drum. The sheets emerging from the extruder are fed into the drum fairly quickly, so as to take advantage of the malleable nature of the heated resin. One of the sheets fits to the surface of the drum, which is dotted with indentations of uniform size and placement. Through the use of suction, the sheet of plastic on the drum conforms to the surface, so that the portions of plastic covering the indentations on the drum are forced into the well-known “bubble” shape that we recognize on bubble wrapping products. The bottom sheet is then adhered to the top, trapping air inside the bubble pockets and creating what we see as an unbroken surface.
Additional Steps
From there the completed bubble wrap may go through other processes. For example, some rolls of bubble wrap are perforated to create smaller sheets that can easily be torn away, negating the need to cut the desired length. In some cases, a third layer of polyethylene film is added to the top of the bubbles for added protection and resilience. And of course, the long sheets that come off the drum are cut and rolled to various lengths for the purposes of sale.
Maintenance Tips for Compound Air Bubble Film Machine
Regular Cleaning
Clean the machine regularly to remove any dirt, dust, or residue that may accumulate during operation. Use approved cleaning agents and follow the manufacturer's instructions to avoid damaging the machine.
Lubrication
Proper lubrication of moving parts is crucial for smooth operation and to prevent excessive wear and tear. Refer to the machine's manual for recommended lubrication intervals and use the appropriate lubricants.
Inspect Electrical Components
Regularly inspect all electrical components, including connectors, wires, and control panels, for any signs of damage, loose connections, or wear. Address any issues immediately to prevent malfunctions or electrical hazards.
Check Air System
Inspect the air system, including air compressors, regulators, and filters, to ensure the air supply remains clean and consistent. Clean or replace filters as needed to maintain proper air pressure and quality.
Calibrate Sensors and Controls
Periodically calibrate the sensors and controls of the machine to ensure accurate measurements and consistent performance. This includes temperature sensors, pressure sensors, and other control settings.
Replace Worn-out Parts
Regularly check for signs of wear and tear on components such as rollers, belts, and gears. Replace any worn-out or damaged parts promptly to prevent further damage and maintain machine efficiency.
Our Certificate
We have obtained the Certificate Of Machinery Directive, and the product reliability and safety are very high.
Our Factory
Zhetuo Machinery Co., Ltd. is a private company with a history of more than 10 years, with an annual output value of more than 90 million. The company adapts to the development of the global packaging machinery industry, and provides high-quality and low-cost machinery products for the vast number of new and old customers.
Ultimate FAQ Guide to Compound Air Bubble Film Machine
Q:What is the use of the bubble film produced by Compound Air Bubble Film Machine?
Q: Are the bubble wrap produced by Compound Air Bubble Film Machine available in different sizes?
Q: How does a compound air bubble film machine work?
Q: How safe is the Compound Air Bubble Film Machine?
Q: Is the bubble film produced by Compound Air Bubble Film Machine environmentally friendly?
Q: What materials does the Compound Air Bubble Film Machine use for compounding?
Q: What is the difference between LDPE and PE film?
Q:What processing materials are compatible with the Compound Air Bubble Film Machine?
Q:What are some common applications of compound air bubble film produced by this machine?
Q: Does the Compound Air Bubble Film Machine allow for customization options?
Q: Are compound air bubble film machines energy-efficient?
Q: What is the difference between bubble wrap and cushion film?
Q: Can the lamination of materials be adjusted to different sides or layers of the air bubble film?
Q: Are air bubble film machines easy to operate and maintain?
Q: What is the production capacity of a typical air bubble film machine?
Q: Can the machine be integrated into automated packaging lines?