Multi Layers Air Bubble Film Machine

Zhetuo: Your Premier Compound Air Bubble Film Machine Manufacturer!

Jiangxi Zhetuo Machinery Co., LTD. established in September 2012, is an annual output value of more than 100 million yuan of packaging machinery technology manufacturing enterprises. We mainly produce various types of bubble film units, film blowing units, composite bubble envelope bag making machines, and buffer gas column bags for sale. The R&D center of the company can customize fully automatic packaging machinery and equipment for customers' needs.

Our Advantages

Advanced Technology

Our company has developed a 5-meter bubble film product and has become the only domestic manufacturer with this technology. Our R&D capabilities are industry-leading.

Rich Experience

We have an independent R&D team. The leader of the R&D team has more than ten years of R&D experience and can provide a variety of solutions for different needs.

ODM&OEM Available

We provide ODM and OEM services to many customers from more than 100 countries and regions, so that complete machine solutions can maximize the benefits for customers.

Lifetime Service

We have professional engineers who can handle various unexpected problems. What's more, after the warranty period, we will continue to provide long-term services to all customers, providing you with equipment upgrades and maintenance.

Introduction to Multi Layers Air Bubble Film Machine

A Multi Layers Air Bubble Film Machine is a specialized type of machinery that can produce Air Bubble Films with more than one layer, typically two or three. It follows a similar extrusion process to that of a regular Air Bubble Film Machine and is widely used in various industries, including electronics, automotive, glassware, fragile item packaging, and other situations where exceptional protection and cushioning are required.

Common Types of Bubble Film That a Multi Layers Air Bubble Film Machine Can Produce

Standard Bubble Wrap

This popular packaging supply provides great protection for items, especially those that are highly fragile and have sensitive surfaces. An economical way to protect items, bubble wrap is available in various sizes to accommodate different items; most can be bought in rolls, but there are some that are available as small bags. A lot of these are also manufactured using high-quality plastic, making them reusable.

Foam-Backed Bubble Wrap

This type of bubble wrap is better than the standard bubble wrap in that the added foam layer provides extra surface protection for items without consuming too much space. The foam can also absorb light impact, making it ideal for use when wrapping items that will constantly move about during transit. This type of bubble wrap is extensively used in protecting items with a sensitive finish, such as those with high gloss paint or stone paint.

Self-Adhesive Bubble Wrap
The self-adhesive bubble wrap is an economical alternative to using standard bubble wrap and double-sided tape. The adhesive, which allows the film to remain intact, makes this type of bubble wrap perfect for items with sensitive surfaces such as glass, flat screen TVs, and furniture. Additionally, unlike with double-sided tape which is hard to remove, the adhesive that comes with this bubble wrap can be easily removed.

Anti-Static Bubble Wrap
One of the common issues with using standard bubble wrap is that it allows static to easily build up. This won’t be a concern for items that do not have electrical components in them. However, for items that are vulnerable to damage by electrostatic discharge (ESD), such as smartphones, laptops, and other electronic gadgets, using anti-static bubble wrap protects these items from ESD damage.

Environment-Friendly Bubble Wrap
The environment-friendly bubble wrap provides the same protection as the standard bubble wrap. The only difference is that around 40 percent of Enviro bubble wrap is made of recycled plastic. Many variants of this type of bubble wrap are also oxo-degradable, reducing their negative environmental impact over time.

Benefits of Using Bubble Film Produced by Multi Layers Air Bubble Film Machine

Reduce Item Damage

Bubble film has excellent cushioning performance, which can prevent items from being damaged by impact, extrusion and vibration during transportation and storage. It can provide extra protection and make the packaged items more secure.

Reduced Shipping Costs

Thanks to the protection provided by the bubble wrap, less damage to items occurs in transit, reducing the cost of returns and replacements. Additionally, bubble wrap is lighter than many other packaging materials, which can reduce shipping costs.

Reusable

Bubble wraps can be used multiple times as their material can be reused to a great extent. This means you can use the same sheet of bubble wrap multiple times to protect different items, which helps keep costs and waste down.

Eco-Friendly

Air bubble wrap is recyclable, and most air bubble wrap can be reused in the recycling process. The use of this packaging material helps reduce waste and protect the environment.

Multifunctional

The bubble film can be cut and customized according to different packaging needs. They can be used to package items of all types and shapes, whether it is paper, books, electronics, tableware, or other types of items, bubble wrap can be used for packaging.

Application of Bubble Film Produced by Multi Layers Air Bubble Film Machine

Air Bubble Sheets work by providing a cushioning layer between the product and its external environment. The air pockets absorb shock and pressure, while the plastic film layers protect the product from moisture and other potential hazards. Air Bubble Sheets are used across various industries. Online retailers use them to protect products during shipping, while the electronics industry uses them to protect sensitive equipment from shock and vibration. The automotive industry also uses them to safeguard delicate parts, such as sensors and electronic components. Finally, the food and beverage industry relies on Bubble Sheets to prevent breakage and spillage during transportation. Air Bubble Sheets are an excellent packaging option for businesses looking to protect their products during shipping and storage. The Multi Layers Air Bubble Film Machine can produce these products that have many benefits, including their ability to absorb shock and pressure, versatility, cost-effectiveness, and eco-friendliness.

Multi Layers Air Bubble Film Machine Production Process

The raw material pellets are drawn into the mixer, stirred evenly, and the mixed material is then sent to the extruder through a pipeline. Under high temperatures, the raw material pellets are heated and melted, and the resin is fed into a large film-forming blow molding machine. The film is manufactured by extruding and expanding the resin, and at the exit of the film, it is stretched while simultaneously injecting air inward to create a cylindrical film. Injecting air ensures the thickness of the film is more uniform.
The cylindrical film is cut into two sheets using a knife, then wound onto a roll. The two sheets are pressed together into a double-layered film using pressure rollers. By heating the film to soften it, it is slowly wound onto a vacuum forming roller with circular holes. One layer of film is lifted into a vacuum bubble through each hole. These holes on the forming roller have multiple small openings connected to the machine for air extraction. The film, processed by the vacuum forming roller, is able to generate numerous bubbles on the film surface. The resulting bubble film is cut, rolled, and bundled for use in packaging.

Maintenance Tips for Multi Layers Air Bubble Film Machine

Before turning on the Multi Layers Air Bubble Film Machine, check the power supply, vacuum system, air pressure system, and cooling system. After the equipment is started, check whether the rotation direction of each rotating part is correct. Always pay attention to check the lubrication condition. For lubrication of parts, electrical instruments should be maintained as needed.

The equipment of the bubble film machine should be operated by a special person, and the screw of the extruder should not be idling without material, so as not to scratch the screw and the barrel. After shutdown, if there is material in the cylinder, before restarting, it is necessary to raise the temperature of each temperature zone to the specified requirements according to the process requirements and keep it for more than 30 minutes before starting. If the temperature does not meet the requirements, it is strictly forbidden to start the machine to avoid damage to the machine parts.

When feeding the hopper of the Multi Layers Air Bubble Film Machine, it should be cleaned to prevent metal chips, sand, gravel, and small tools from entering the feeding port, so as not to damage the barrel and the screw. If you notice any abnormal noise during operation, stop immediately.

The screw is taken out from the barrel of the bubble film machine for some reason and should be properly handled to prevent deformation. If not put back into the barrel for a long time, the screw should hang vertically to prevent wear, bending, and deformation after a long time. The surface of the barrel and screw should be coated with anti-rust oil for protection.

Use, adjustment, maintenance, and upkeep of thermostats, electronic instruments, electrical switches, etc. It should be done in accordance with regulations and product specifications.

In addition to daily maintenance, the components of the bubble film machine equipment should also be checked regularly. The mold is cleaned every three months, the various bearings are replaced with grease every three months, the reducer is replaced with lubricating oil every six months, and the equipment is overhauled every two years.

Our Certificate

We have obtained the Certificate Of Machinery Directive, and the product reliability and safety are very high.

productcate-470-649

Our Factory

Zhetuo Machinery Co., Ltd. is a private company with a history of more than 10 years, with an annual output value of more than 90 million. The company adapts to the development of the global packaging machinery industry, and provides high-quality and low-cost machinery products for the vast number of new and old customers.

Ultimate FAQ Guide to Compound Air Bubble Film Machine

Q: What is the manufacturing process of air bubble film?

A: In the die, two layers of LDPE sheets of required thickness are formed simultaneously. These two layers are passed through two silicon synthetic cooling rollers where air bubbles are thermo formed over one roller and simultaneously it is laminated by forcing other layer by pressure.

Q: How is bubble film made?

A: Bubble wrap is made from tiny beads of resin with different properties. The resin is then combined and melted to form a thin film. Next, the film is flattened to the desired thickness and fed through rollers. These rollers have small holes which vacuum air onto the film to form the air bubbles.

Q: What is the use of air bubble film?

A: Large size bubble wrap films are usually used as a padding for objects such as furniture and other office and household items. Anti-static bubble wrap is used to wrap electronic items such as television, computers, laptops, cell phones and so on to protect the items against static electricity.

Q: What’s the purpose of bubble wrap produced by the Multi Layers Air Bubble Film Machine?

A: The revolutionary bubble wrap is one of the most popular protective packaging solutions available. Using bubbles, packaging things well, is a convenient and extremely effective way of protecting fragile items during shipping, moving, and storing due to its soft cushioning. Designed to protect everything from small, lightweight items to large, fragile products, bubble wrap is a highly versatile material. It is available in different types and sizes. Our standard small and large bubble wrap is ideal for protecting light to medium products, whereas our premium is used for fragile and heavy items. Anti-static bubble wrap is perfect for the protection of electrical goods, as it will not produce an electrostatic charge. Bubble pouches are another option that are quick and easy to use with self-seal extended lips for easy loading and closing, making them ideal for protecting small, delicate items.

Q: Is packing bubble wrap produced by Multi Layers Air Bubble Film Machine a good insulator?

A: Not only is bubble wrap perfect for protecting items, but bubble packing wrap also makes a good insulator. Air in a confined space tends to resist temperature changes as the air molecules move around, making the transfers of energy more difficult. Since bubble wrap is nothing more than bubbles of air wrapped in plastic this is a popular option for insulating houses and other premises.

Q: What’s the advantage of bubble wrap produced by the Multi Layers Air Bubble Film Machine?

A: There are several advantages for using bubble wrap as an insulator. Firstly, it can be easily cut with scissors to fit any shape or size. It can be applied without the need for any technical requirements. Due to its lightweight nature, bubble wrap can be transferred from one place to another without any issues. It can be attached to windows by simply spraying water on the glass and pressing the bubble wrap to it, eliminating the need for adhesives. Bubble wrap can also be reused, depending on whether it remains in good shape with the bubbles still intact, to last for several seasons.

Q: What materials can Multi Layers Air Bubble Film Machine process?

A: What is bubble wrap made of?

What materials can Multi Layers Air Bubble Film Machine process?

Bubble wrap is made of polyethylene, which is a type of plastic that contains hundreds of evenly spaced air pockets. This is also the material commonly used in the production of Multi Layers Air Bubble Film Machine. These air pockets then act as a soft cushion that absorbs shock during unexpected movement. It helps to prevent damage to any products wrapped within the material. Bubble wrap begins as a polyethylene resin in the form of tiny beads. These small resin beads are then melted down where they form into a thin film used as the base material for bubble wrap. This film is flattened and fed through rollers with small holes punched in. As the film travels through the rolls suction is applied to push it into the holes to create the air bubbles. Once the air bubbles have been blown into the film it is then sealed with a second layer of film. This traps the air inside of the bubble wrap and ensures the air bubbles are contained. It is then cut and perforated before being compiled into rolls.

Q: What is bubble wrap made of?

A: Bubble wrap is made from polyethylene, one of the most common types of plastic available. Plastics are made by chemically changing and processing fossil fuels, such as natural gas or crude oil, to make finished products. Specifically, polyethylene is made from withdrawing and processing the natural gas, ethane. Manufacturers use high-density polyethylene (HDPE) or low-density polyethylene (LDPE) to make bubble wrap. HDPE, or #2 plastic, is more durable and makes up things like soda bottles, toys, and traffic cones. LDPE, plastic #4, is a lighter, more flexible version of PE, and it's usually the primary ingredient in packaging materials and plastic bags.

Q: Can a multi-layer air bubble film machine produce films of different thicknesses?

A: Yes, a multi-layer air bubble film machine can produce films with varying thicknesses. The number of layers and the settings of the machine can be adjusted to achieve the desired film thickness.

Q: Can I recycle bubble wrap?

A: Yes, you can recycle bubble wrap, but there’s a catch. You can’t include bubble wrap with your curbside plastic recyclables like soda bottles and milk jugs because these are considered plastic films. Since bubble wrap is made from strong yet flexible plastic, it can easily become tangled within the recycling sorting machines. This is a safety issue for workers who’d have to clear those jams in the machines, also delaying the recycling sorting process.

Q: Can a multi-layer air bubble film machine produce films with different colors?

A: Yes, multi-layer air bubble film machines can be equipped with color additives to produce films of different colors or even multi-color films.

Q: How does a multi-layer air bubble film machine work?

A: The machine uses a combination of extrusion and cooling processes to create multiple layers of air bubble film. The raw materials are melted and extruded through multiple layers while air is introduced to form bubbles, which are then cooled and solidified to produce the final product.

Q: What types of bubble film can the Multi Layers Air Bubble Film Machine produce?

A: Our Multi Layers Air Bubble Film Machine can produce bubble wrap film is available as 2 or 3-layer options. The manufacture of the 2-layer bubble wrap film consists of laminating a thin, smooth flat layer of film with a bubble wrap film, whose small, round air cushions are enclosed with tear-resistant flexible film. With the 3-layer bubble wrap film either an additional layer of PE-flat film is applied to the bubbles or it can be reinforced by using a fleece or aluminium lamination.

Q: What are the typical applications of air bubble film produced by a multi-layer machine?

A: It is commonly used for packing and shipping items like glassware, electronics, and ceramics, as well as for cushioning and protecting products. There are different types of air bubble films available, such as anti-static bubble wrap, biodegradable bubble wrap, and laminated bubble wrap.

Q: Can a multi-layer air bubble film machine produce films with different bubble sizes?

A: Yes. The machine can be adjusted to vary the size of the bubbles and the thickness of the wrap produced.

Q: Is the production speed of a multi-layer air bubble film machine high?

A: The top speed of some machine reaches 33-40 meters/min. Air bubble film machines can be used in a variety of industries, including packaging, warehousing, and logistics.

Q: What types of raw materials are used in a multi-layer air bubble film machine?

A: Polyethylene (PE) is the most commonly used raw material for air bubble film production in a multi-layer machine. However, other materials such as Polypropylene (PP) or specialty resins can also be used depending on the desired properties.

Q: Are multi-layer air bubble film machines customizable?

A: Air bubble film extrusion machines offer flexibility in terms of bubble size, thickness, and spacing, allowing you to create customized packaging materials that meet specific needs.

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