The bubble film machine is a key equipment in the packaging industry. Its performance and stability have a direct impact on production efficiency and product quality. It is widely used in the food and pharmaceutical industries because of its simple structure, convenient operation, stable and reliable operation. However, with the long-term use of the equipment, problems such as wear and aging are inevitable. If the bubble film machine equipment is not repaired and serviced in time, it will affect normal production operations and even cause the production line to stop. Therefore, when the machine stops running, proper maintenance and maintenance becomes particularly critical. If a simple and effective maintenance and maintenance system is installed on the bubble machine, the bubble film machine can be well protected. Doing so will not only help extend the service life of the equipment, but also ensure that the bubble film machine can quickly reach the best working state when it is started next time. If the relevant maintenance and repair work is not done well, the bubble film machine will not be able to operate normally, and in serious cases, it will cause safety accidents. This article will give an in-depth explanation of the maintenance and maintenance measures required for the bubble film machine when it stops running.
Preparations before shutdown
Before the bubble film machine is ready to shut down, we must complete a series of preliminary preparations to ensure that the machine can stop running safely. First, the power supply must be turned off in strict accordance with the operating instructions to prevent sudden power outages from causing damage to the equipment. Secondly, foreign objects such as dust and dirt in the working area should be removed in time. At the same time, the working area needs to be cleaned and all debris not related to the equipment should be removed to ensure that the space around the equipment remains clean and spacious. Secondly, check whether there are foreign objects and dust in the bubble film machine that affect production, and eliminate them in time. In addition, before the equipment is shut down, it is a key step to properly preheat or cool the bubble film machine, which helps to reduce the thermal stress of the equipment during shutdown, thereby avoiding deformation or damage to the components. Secondly, make a good maintenance plan and replace severely worn parts and wearing parts in time to ensure the normal operation of the equipment. Finally, a sign of equipment shutdown should be set, and the operator should be clearly informed that the equipment is currently in a shutdown state to avoid safety accidents caused by misoperation.
Cleaning and lubrication of key components
After the machine stops running, we have the responsibility to thoroughly clean and lubricate the core components of the bubble film machine. The most important of these is the cleaning of the drive shaft. These components generally cover components such as drive shafts, gears and bearings. Because their working environment is relatively harsh, their surfaces must be cleaned regularly. When performing cleaning operations, appropriate cleaning agents should be selected based on the material properties and contamination levels of each component, and highly corrosive chemical agents should be avoided as much as possible. At the same time, attention should also be paid to the cleaning time. For those stains that are difficult to remove, you can choose to use a soft brush or a high-pressure air gun for cleaning. In addition, some mechanical parts that need to operate for a long time should also be maintained regularly. When performing lubrication operations, it is necessary to select appropriate lubricants according to the equipment's instruction manual, and fill them according to the established lubrication cycle and lubrication points. At the same time, attention should be paid to regular replacement of lubricating oil to ensure the normal operation of the equipment. Efficient lubrication can reduce friction and wear between components, thereby enhancing the working efficiency and stability of the equipment.
Inspection and maintenance of the electrical system
The electrical system of the bubble film machine is one of its key components, and its working condition has a direct impact on the overall performance of the equipment. When electrical equipment fails, a series of abnormal conditions will occur in the electrical system, affecting normal production. When the equipment is shut down, the electrical system needs to be fully inspected and maintained. This article mainly introduces how to do a good job in electrical fault inspection and repair. First, we need to confirm whether the insulation of wires and cables is in good condition and whether there are signs of damage or aging. If any problems are found, they need to be replaced in time to ensure that the electrical equipment can work properly. Next, carefully check whether the connection of key components such as motors and terminals is stable and whether there are any looseness or contact problems. Thirdly, it is necessary to check whether the insulation performance between the motor winding and the core and inside the transformer coil is good to ensure that the electrical equipment can work safely and stably. During the maintenance of electrical components, we need to regularly clean the dust and stains on their surfaces to avoid electrical problems caused by poor heat dissipation. In addition, daily maintenance of electrical equipment is also required, including inspection of lines, cleaning of internal debris, and replacement of insulation materials. In addition, the stability of the grounding of the electrical system must be ensured to ensure the safe operation of the equipment during operation.
Anti-rust and anti-corrosion measures
For those bubble film machines that have been in shutdown for a long time, we must implement a series of anti-rust and anti-corrosion measures to ensure that the equipment will not be damaged by moisture, oxidation and other factors. This article introduces several commonly used anti-rust and anti-corrosion technologies in bubble machines. First, we need to spray or soak the metal parts of the equipment with rust inhibitors, so that a protective film can be formed to effectively isolate the contact of air and moisture. In addition, the internal equipment should be inspected and repaired regularly to ensure that the equipment is in good condition during operation. Furthermore, for the non-metallic parts of the equipment, such as plastics and rubber, appropriate anti-corrosion measures are also needed to prevent them from deteriorating due to aging. In addition, we can also use some special processes to paint the surface of the equipment to make it decorative and functional and extend the service life of the equipment. In addition, when the equipment is in a shutdown state, we can also provide it with a protective cover to reduce its contact with the external environment, thereby further reducing the possibility of rust and corrosion.
The importance and establishment method of maintenance records
Maintenance records provide us with key information for tracking equipment status and estimating maintenance needs. When repairing and maintaining the bubble film machine, if the maintenance record is not kept in time, the problem part cannot be accurately located after the failure occurs, resulting in unnecessary losses. In the daily maintenance and maintenance of the bubble film machine, it is necessary for us to build an efficient maintenance record system. At present, most domestic manufacturers use manual recording methods to save maintenance records. This goal can be achieved electronically or with traditional paper records. Regarding the content of the records, it is necessary to list in detail the time, items, methods, and detailed information on the materials and tools used for each maintenance and servicing. In addition, the maintenance and servicing records must be complete, timely, and accurate. In addition, we also need to regularly analyze and summarize the maintenance records so that we can identify problems in the equipment in a timely manner and develop appropriate solutions for them. In addition, we also need to do a good job of daily inspections to ensure that the equipment can maintain a good technical state and create more economic benefits for production. Through the continuous optimization of maintenance and servicing plans, we have the ability to further enhance the working efficiency and robustness of the equipment.
In general, the maintenance and servicing of the bubble film machine when it is stopped is very critical. If the maintenance is improper or not timely, it will cause frequent failures and even damage the machine. By fully completing all the preparations before the shutdown, including the cleaning and lubrication of key components, the maintenance and inspection of the electrical system, the implementation of anti-rust and anti-corrosion measures, and the establishment and analysis of maintenance records, we have the ability to significantly extend the service life of the equipment and improve its operating efficiency and stability. In addition, due to the structural characteristics of the bubble film machine and the use environment, its daily repair and maintenance work is relatively complicated, and relevant personnel need to strengthen their learning and mastery. Therefore, we strongly recommend that users of bubble film machines build a comprehensive maintenance and maintenance system to ensure that the equipment can operate stably and long-term. This article aims to accumulate experience for future maintenance and management of bubble film machines by studying the causes and repair methods of bubble film machine failures. In addition, we also hope that this article can provide useful suggestions and directions for the daily maintenance and maintenance of bubble film machines.
